Smart Drive for the Future: Shanghai Fengchuang released intelligent servo two-in-one transformer, redefining power integration
Under the wave of Industry 4.0, problems such as difficult coordination of multi-brand equipment, large space occupation of power system and high energy consumption are becoming the key obstacles restricting the intelligent upgrading of manufacturing industry. Recently, Shanghai Fengchuang Industrial Co., Ltd., a national high-tech enterprise, launched an intelligent servo two-in-one transformer, which deeply integrated the core functions of the traditional transformer and the servo power supply, redefined the core standard of industrial power integration with the innovative form of "integrated design+intelligent management and control", and provided efficient and adaptive power solutions for the global manufacturing industry.
As a leading enterprise that has been deeply involved in power technology for more than ten years, the two-in-one transformer launched by Shanghai Fengchuang this time is another breakthrough in the accumulation of its four core patents and nine software copyright technologies. "Traditional production lines need to be equipped with transformers, servo power supplies and filtering equipment respectively, which not only occupies a large space, but also easily leads to power loss due to equipment adaptation problems." According to the R&D director of the company, the new product integrates the three functions of voltage conversion, servo drive and intelligent monitoring through three-dimensional magnetic circuit optimization design and modular integration technology, and the equipment volume is reduced by 40% compared with the traditional combination scheme, and the installation space is reduced by nearly half.
In the power laboratory of Shanghai Songjiang production base, technicians demonstrated the core performance of the product on the spot: its three-phase wide input capacity of 340~440V can easily adapt to the differences of power grids in different regions and cope with the voltage drop when large equipment is started; The waveform distortion rate of the output three-phase three-wire 200VAC power supply is less than 0.5%, which provides stable power for precision equipment. What deserves more attention is its intelligent management and control system, which can monitor 12 parameters such as voltage and temperature in real time after being connected to the industrial Internet through RS485 communication interface. The cooling fan automatically adjusts its speed with the temperature, and the output compensation is completed within 0.1 second when the load fluctuates, saving more than 15% energy compared with traditional equipment.
The extreme environmental adaptability test highlights its hard-core strength: in the 65℃ high-temperature welding area of the simulated shipbuilding workshop, the equipment runs continuously for 48 hours without failure; In the cold chain production environment of-30℃, the compressor and other equipment can still be 100% successfully started. This ultra-wide working temperature range of-30~+65℃, combined with the moisture-proof shell with special sealing treatment, makes it easy to cope with the harsh working conditions such as 80% high humidity in leather tanning workshop and dust impact in construction machinery manufacturing site.
Multi-industry application cases have proved its practical value. After the introduction of this equipment in an auto parts enterprise, the power supply of Fanuc machining center and Mitsubishi testing equipment was unified, the production efficiency was increased by 15%, and the defective rate of products was reduced by 8%. In a large paper mill, it adapts to the characteristics of wide input of 340~440V, and successfully solves the problem of voltage fluctuation when the paper machine and drying cylinder are started at the same time. The equipment failure rate is reduced by 60%, and the annual economic loss is reduced by more than 2 million yuan. In the piano manufacturing workshop, its fine power output improves the machining accuracy of the components of the percussion machine by 20% and the qualified rate of sound quality by 18%.
"Compatibility with multi-brand equipment is the core competitiveness of this product." Yu Pingfeng, the founder of the company, pointed out that the transformer can seamlessly distribute mainstream brand equipment such as Naco, Mitsubishi, Panasonic, An Chuan, etc., which solved the problem of equipment coordination when enterprises upgraded their production lines. The person in charge of a plastic enterprise was deeply touched by this: "Before, different brands of injection molding machines needed to be equipped with special power supply. After being replaced by Fengchuang 2-in-1 transformer, Delta injection molding machines and An Chuan recycling equipment achieved power synergy, with the rejection rate reduced by 10% and the production efficiency increased by 22%."
Strict quality control ensures product reliability. Each equipment must pass 16 limit tests, including 8kV lightning surge impact, 500-hour wide temperature cycle aging, etc., and fully pass CE and UL international certification. Relying on modular design, the customization cycle in special fields such as medical care and military industry can be shortened to less than 15 days. At present, this product has been applied to European auto parts factories, production lines of photovoltaic equipment in Southeast Asia and domestic cold chain manufacturing bases in batches, and orders in the third quarter of 2025 increased by 190% year-on-year.
Yu Pingfeng revealed that Shanghai Fengchuang is expanding the power equipment production line, and plans to increase the production capacity of two-in-one transformers to 800,000 units during the year, and develop a high-voltage version for 5G intelligent manufacturing, and continue to promote the standardization and intelligent upgrade of industrial power integration.
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Shanghai Fonchuang Industrial Co.,Ltd.
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